How Miller Hay Turned Surplus Alfalfa Into Premium Pellets

By partnering with CME, Miller Hay transformed surplus alfalfa into premium livestock feed pellets, creating a profitable new product while maximizing existing resources with a complete pelleting system.

Alfalfa

Miller Hay

Complete Pellet Line

Increase product value

Premium alfalfa pellets

The Challenge

Miller Hay produced excess alfalfa that had limited market value when sold as hay. The surplus represented a missed revenue opportunity and restricted the company’s ability to maximize the value of its crop.

The Solution

CME designed a complete alfalfa pelleting system that enabled Miller Hay to convert surplus material into premium livestock feed pellets. The system included the equipment needed to process, pelletize, cool, screen, and bag the finished product for market.

Project Results

Converting surplus alfalfa into premium feed pellets created a higher-value product while improving profitability and maximizing existing resources.

FINISHED PRODUCT

Converted surplus alfalfa into a premium livestock feed product with significantly higher market value.

VALUE

Premium alfalfa pellets can provide significantly greater market value than surplus hay.

PRODUCTION COST

Estimated production costs are approximately $300 per ton, allowing for an estimated profit of about $300 per ton.

ESTIMATED
DAILY PROFIT

Based on:

  • 24 tons/day (3 tons/hour × 8-hour day)
  • ~$300 profit per ton

Business Impact |

By increasing the value of surplus alfalfa, a complete pelleting system helped transform underutilized material into a profitable finished product while improving overall profitability.

Project Gallery

See how Miller Hay transformed surplus alfalfa into premium livestock feed pellets through every stage of the pelleting process, from raw material to finished product.

Miller hay stack of alfalfa

Millleer hay excess alfalfa pile

Miller Hay employee holding newly processed Alfalfa pellets in their hand

CME screener filled with freshly screened alfalfa pellets

Equipment Used

CME Pellet mills lined in the warehouse

Complete Alfalfa Pelleting System

CME designed a complete pelleting system to help Miller Hay transform surplus alfalfa into premium livestock feed pellets. The integrated system streamlines every stage of production, from size reduction and pelleting to cooling, screening, and bagging, helping maximize product quality and profitability.

Hammermill

Prepares alfalfa for consistent pelleting.


Pellet Mill

Compresses processed alfalfa into premium feed pellets.


Cooler

Reduces pellet temperature before storage and packaging.


Screener

Removes fines for a cleaner finished product.


Bagger

Removes fines for a cleaner finished product.


Alfalfa Industry Overview